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Roundtable on Windows

Brendan O’Neill, Posted 06/01/2010

MA: Why should a metal building developer/contractor/specifier choose one type of window over another?

Mary Olivier, Marketing & Client Services Manager, Tubelite Inc.: It's a combination of several things: aesthetics, functionality/need, performance, sustainability and cost. All aspects need to be kept in mind during the design and decision processes. Too often,selections are made based upon one or two of these factors; typically with price being the overall driver. Many times, in-depth analysis will prove that a higher performing product, with a higher initial cost, will provide the greatest value and savings in the long run. But the opposite also can also be true. If performance is the sole focus, then the cost may have an extremely extensive payback period. Upfront analysis of all factors is key. This same philosophy should be used in selecting the manufacturers, suppliers and installers.

 

Terry Zeimetz, Terry Zeimetz, Commercial Marketing Manager, Pella Corp.: I usually think of it in terms of six major areas that someone might consider when determining what's the most appropriate window system for their building: The first one is aesthetics-the design; what does it look like and how does it complement the building. Two might be energy efficiency and thermal performance-how good of an insulator is it? The best would be wood, fiberglass and vinyl, and the poorest would be aluminum, even with thermal breaks.

The third major consideration is price-typically vinylis the least expensive, then fiberglass, then wood, and aluminum is the most expensive. The fourth one would be durability-how long is this window going to last? The next one would be maintenance- how easy is it to maintain the windows? Aluminum, fiberglass and vinyl are extremely low-maintenance because there are no finishes to maintain. The sixth major area to consider is sustainability-how sustainable is the material, and what is the embodied energy of the material [how much energy was required to manufacture the product]?

MA: What are the newest innovations in windows for metal buildings?

Olivier: The movement toward sustainability and energy reduction continues to broaden in focus. Framing systems with thermal barrier systems can contribute to these benefits, especially in geographic areas that experience extreme heat or cold temperatures. Low-E insulating glass, often filled with argon gas between multiple layers of glass, is another example. Window systems with thermochromic glass technology, which passively tints when there is direct sunlight, blocks the sun's rays and lets users enjoy the benefits of seeing out the window, while also providing relief from sun's heat and glare. The best solution is a combination of these various offerings, dependent upon factors such as the building's geographic location, the direction the windows are facing, the occupants' needs within the building, etc.

Zeimetz: The biggest thing you've got going on in the aluminum [window] world is experimentation with the thermal breaks. They know that the thermal breaks are the weakness in their product. It works much better than the aluminum in resisting the flow of heat, but it's not very good when compared to the other materials.

Fiberglass is brand new and is probably the material on the cutting edge of the latest technology and how you go about weaving together the fiberglass mats, and the use of insulation within the frames of the windows to further increase the energy efficiency of the frame. Fiberglass is probably the area of greatest change.

MA: Where do the growth areas/markets for windows lie?

Olivier: Operable windows appear to be a growth market due to an increase in retrofit projects and a drive for natural ventilation for occupant comfort and energy savings. Also, daylighting optimization products and features are gaining attention, such as sunshades, light shelves, glass coatings and thermochromic glass. Blast mitigation products are of importance to government and high-security applications,however, energy savings also remains of high priority for all public facilities.

Zeimetz: The market opportunity is the lowest it's been in decades, so most of the opportunity in terms of sales is what's being driven by the stimulus funds through government projects. There are a lot of things happening in military bases and the [General Services Administration] and upgrading those buildings. In a lot of cases, those buildings are requiring products that are blast-resistant. That's probably where the biggest opportunity is now-anything that's government funded, including the housing authorities.

MA: Have codes and regulations had an effect on windows for metal buildings? Will they in the near future?

Olivier: These tend to conflict across the regulating bodies. They are also often viewed as a whole, including both residential and commercial buildings,when in actuality both have very different needs. Accountability to achieve claimed energy savings on LEED buildings has also increased.

Zeimetz: The biggest driver on windows, regardless of the type of building, is the design for wind. It hasn't really changed a lot through the decades, but you're calculating the design pressure for the entire building and specific to the windows. So as long as the windows can resist the code-required design pressures, that's probably the biggest concern. Making sure that the windows are structurally adequate, so that if there's a 90-mph wind, it doesn't blow the window into the building.

MA: What advancements or trends do you expect to see in the windows market over the next 2 to 3 years?

Olivier: The continuing trend toward sustainability an focus on the environment will drive demand from building owners for products that offer recycled material content, as well as energy savings. These trends will more than likely transition to regulations and codes.

Zeimetz: I already mentioned the importance of thermal breaks in aluminum windows. The other area of advancement would be in glass. The Department of Energy R-5 program-where the government is promoting the effort to get windows to be rated R-5 for the insulating factor. I think there's been more than 50 companies that have submitted products that are at least R-5. Of course, R-5 is nothing compared to an R-19 wall, but with windows R-5 is pretty good.

ONLINE EXCLUSIVE
Due to space constraints, some of the answers in this Roundtable had to be edited. For the complete, unedited version, please visit the Online Exclusive section of our website, www.metalarchitecture.com.

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