Features

Simple Form of a Metal Building Becomes Architecture

“It’s almost like a school studio exercise,” says Metal Construction News Project Excellence Awards judge William S. Duff Jr., AIA, LEED AP. “Take a rectangular box and show what you can do with it to make it more interesting.”

Distinguishing fenestration reveals a metal building’s structure

By Paul Deffenbaugh
Photos: Richard Barber

The Mesa Rim Climbing Center, San Marcos, Calif., is just a simple box, but Richard and Richard Construction, San Marcos, working as a design/ build firm, carved out the corners of the building to let in light and reveal the structure itself, and pulled several tricks out of the box to turn this box into a piece of architecture.

“They took a conventional metal building system and found a way to create architecture out of it and drama,” says judge Steve Dumez, FAIA. “The way in which the openings were cut into it were a little unexpected. I thought it was just a really nice example of how you can take a relatively straightforward set of building systems and materials and create drama.”

Mesa Rim Ma July21 2

Judge Matthew S. Kruntorád, AIA, LEED AP, says, “The proportioning of the exterior to scale is really well done and it stems from this very simple approach to structure.”

An elegant solution such as that is just one of the reasons the judges selected this project the best in category for metal buildings.

Gary Seward, LEED AP, was the architect for Richard and Richard Construction, and he says, “Inside it’s all climbing walls and there’s not a lot of room for windows. So, we had to sneak them into the corners and made them asymmetrical. We didn’t want it to be so symmetrical because the building is boxy. We wanted to play with that and create more angles.”

Mesa Rim Ma July21 6

One Step Down and Another Building

The building sits on a slope in the middle of the revitalized downtown area of San Marcos. It’s part of a redevelopment project in an area that included several aging metal buildings, which provided some inspiration for the project. “For a long time, the area has been old industrial buildings and worn-down houses,” says Seward. “Now, it’s going to be the center core of the city. What they wanted to do is create some synergy there and give some interest. That’s why we picked a metal building.”

The metal building system was supplied by American Buildings Co., Eufaula, Ala., and erected by G&W Builders Inc., Brea, Calif. In fact, it’s two buildings. Bill Greer, vice president at G&W Builders explains. “The main tower is 60 feet tall, and the attached building is 40 feet, which is a pretty good height for a metal building in Southern California. Because of the loads, we couldn’t do a lean-to building, connecting the rafters to the columns. We had to have another set of columns and make the buildings independent of each other.”

The building is on a slope, so the lower building features a full mezzanine with the welcome desk, shop, office and other facilities on the first floor, while the second floor is dominated by the bouldering room.

Mesa Rim Ma July21 1

In addition to the slope driving the need for two buildings, there were also the seismic requirements, requiring the two structures to be independent of each and forcing a gap between the buildings. The building had to be rated for more than 300 occupants, so it required the building to be in risk category 3 for seismic codes because it takes longer for people to exit the building. That meant special consideration to frame movement.

One of the solutions, besides creating two buildings instead of one, was to use a unique restraint system. “With the seismic loadings as well as all the climbing walls and boulders,” says Greer, “we couldn’t do ordinary moment frames. We had to use buckle-restrained bracing.” A buckle-restrained brace consists of a slender steel core and a concrete casing that supports the core and prevents it from buckling.

Mesa Rim Ma July21 5

Interior and Exterior

Adding to the loading issues were the climbing walls, some of which were 60 feet tall and attached to the metal frame. In addition to the normal bracing required for a metal building system, G&W Builders needed to install horizontal bracings that the climbing walls could tie into. “The climbing wall company did a great job of laying out what we needed,” says Greer. “They told us exact locations and we just needed to provide tube steel at those elevations. Once they gave us the loads, it was really making sure we had those columns in the correct locations.”

Because all those loads required two buildings, it would have been easy to let the structure read that way, but it actually reads as one complete building because of the metal skin and the roofing. Both roofs are single slope that shed toward the downhill side of the building. The lower building includes an internal gutter to capture the water runoff. A parapet wall hides the slopes and makes the buildings integrate more seamlessly.

On the exterior wall, insulated metal panels define the separate structures yet keep them united as one cohesive whole. Careful use of palette and ribbing help clarify the definition of the building.

Roll-up sectionals on the mezzanine in the bouldering area open the interior to the exterior and provide more natural light. Combined with skylights from Solatube International Inc., Vista, Calif., the roll-ups allow the interior to be flooded with natural light, further blending the indoor and the outdoors.

On the exterior wall, insulated metal panels define the separate structures yet keep them united as one cohesive whole. Careful use of palette and ribbing help clarify the definition of the building.

Roll-up sectionals on the mezzanine in the bouldering area open the interior to the exterior and provide more natural light. Combined with skylights from Solatube International Inc., Vista, Calif., the roll-ups allow the interior to be flooded with natural light, furthering blending the indoor and the outdoors.

Mesa Rim Ma July21 4