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Build On Time and Under Budget with No Punch List!

By Marcy Marro Most owners of small- to mid-size construction companies are too busy working, micromanaging, ordering materials, scheduling crews and worrying about equipment to delegate accomplishing results to their foreman or superintendents. By staying in charge of making most decisions, their companies are stuck at the level of what the owner can do, and… Continue reading Build On Time and Under Budget with No Punch List!
By Marcy Marro

George Hedley

Most owners of small- to mid-size construction companies are too busy working, micromanaging, ordering materials, scheduling crews and worrying about equipment to delegate accomplishing results to their foreman or superintendents. By staying in charge of making most decisions, their companies are stuck at the level of what the owner can do, and therefore can’t grow or make more money.

As a contractor business coach, I have observed what works and allows companies to move to the next level. One of the common denominators of successful construction companies is the owner’s ability to delegate and hold people accountable for results. To achieve this, business owners install a series of systems and meetings that leverage their time and effectiveness, allowing them to focus on other more important priorities like attracting better customers and profits.

By taking time and committing to hold regular weekly project supervisor meetings allows the owner to delegate responsibility to supervisors; stay in touch on a weekly basis versus hourly or daily; and keep track of production, schedule, quality and safety results. All this while forcing field foreman and superintendents to be accountable for achieving expected results and desired project commitments.

On the contrary, contractors who stay stuck continually make excuses why they can’t find time for these systems and meetings. You can get your construction projects completed on time and under budget without punch lists or callbacks by following these simple proven systems.

1. Weekly Supervisor Meeting

Hold regular weekly mandatory meetings in your office with all of your field foreman and superintendents attending. These effective and powerful supervisor meetings are typically held on Thursday or Friday afternoons, or Monday mornings, and are facilitated by the president, vice president of operations or general manager.

The purpose is to get supervisors to outline their targets and goals for the upcoming week, and then commit to achieve the weekly results and be held accountable to make it happen. The targets are presented on a project scorecard and include field production, project schedule, crew hours, equipment usage, subcontractor activity and all work to be accomplished. Having to commit and share results with peers keeps supervisors accountable for reaching their targets and goals, and improving their productivity. As an outcome, project and company managers can focus on and monitor weekly progress to help keep projects on schedule and on-budget in real time versus discovering the final results after projects are complete and it’s too late to make adjustments.

Each foreman and superintendent is asked to present, review and describe to the entire group:

  • Production – Their actual progress, activity and production results on their projects versus their targets, goals and commitments made at the last weekly meeting. These commitments can include what was to be built or produced, the crew size and equipment required to accomplish the production target, the actual amount or quantity produced, and the actual crew and equipment hours used versus the budget spent on the accomplishments. Use a Field Measurement Tracking Report to keep track of your actual field production versus the job budget.
  • Schedule – Present a two- or four-week
    ‘Think-Ahead” schedule and production commitments including self-performed and subcontractor work activity.
  • Safety – Present safety issues, concerns and action plans for the week.
  • Quality – Present a quality action plan for the upcoming week.
  • Needs – Present the tools, equipment and crew needs for the upcoming week.

2. Weekly Quality and Safety Report

Implement a required weekly quality and safety job walk system on every project for the foreman or field superintendent to perform and complete. Requiring the field supervisor to do a thorough job walk to inspect for quality and safety issues ensures each job will be looked at weekly. This will force the supervisor to find and fix punch list or repair items as they occur rather than wait until the end of the job to find and fix these items. Create a short report form to be completed and turned in weekly with the items observed, action steps and completion dates for each item that needs attention.

3. Sign-Off Before You Leave a Project

Require your foreman to walk every project with the customer representative or project superintendent before you complete your work and leave the project. At the completion of each project phase, walk the project to look for any unfinished items, repairs required or other issues unacceptable to your customer. Document this event and forward a copy to your customer outlining the walk-through occurred and there weren’t any items left to complete as of that date. This will also avoid callbacks where other subcontractors might have damaged your work after you left the project.

4. Supervisors Attend Final Walk-Through

Have your foreman and job superintendent attend every final project punch list walk-through with the project owner, customer, architect or engineer. This will allow them to see what concerns and expectations the customer demands to sign-off on a project. Then have the specific project supervisor complete the repair work and get it signed off.

5. Adjust Pay for Poor Workmanship

Be sure to make it your policy that all field foreman and superintendents will have their incentive compensation reduced for any punch list work, poor quality workmanship, call-backs for unfinished work, or additional repair work required after the crew finishes and leaves the project.

Want to get of the treadmill, get your business to work, and make your field supervisors accountable and responsible? Commit to use these proven systems to reach your goals.

George Hedley is a licensed professional business coach, popular professional speaker and author of “Get Your Business to Work!” available at his online bookstore. To learn more, visit www.hardhatpresentations.com or email gh@hardhatpresentations.com.